Emergency medications play a vital role in preserving life during critical medical events such as acute myocardial infarction, cardiac arrest, and severe cardiac arrhythmias.

Emergency drugs are packed in a diverse range of containers. Nipro offers a selective portfolio of high-quality primary packaging solutions that contribute to reliable fill-finish operations, smooth integration with auto-injection devices, and stable storage.

D2F™ Pre-Fillable Glass Syringes

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Trusted, RTU packaging solutions for fast time to market
Precise syringe attributes for fast and stable fill-finish operations
Smoother and safer manual administration
Accurate fit and smooth functionality with auto-injectors
Comprehensive service level and documentation

Trusted, ready-to-use packaging solutions for fast time to market

  • Readily available trial samples
    [to facilitate a fast start of tests]
     

  • D2F™ Tub&Nest compatible with prevailing fill-finish lines
    [fast to run and easy integration]
     

  • Proven technology
    [D2F™ Syringes used widely by pharmaceutical leaders]

Precise syringe attributes for fast and stable fill-finish operations

  • High dimensional quality
    [reliable filling and plunger fit]
     

  • Strong mechanical durability1
    [minimized risk of breakage]
     

  • High cosmetic quality
    [lower risk of rejection at final inspection]
     

  • Strong container closure integrity (CCI)2
    [reduced risk of leakage]

Smoother and safer manual administration

  • Smooth plunger movement3
    [low variability in break-loose and glide force]
     

  • Individual needle verification for precise penetration
    [100% inspection of needle angularity and tip | needle siliconization precisely monitored]
     

  • Safer handling
    [firm connection to standard hypodermic needles4 | proper torque and pull-off force, needle stick injury5 prevention system]

Accurate fit and smooth functionality with auto-injectors

  • Accurate dimensions6
    [enable precise integration and functionality with pen systems]
     

  • Consistent inner diameter and wall thickness of glass barrel7
    [to support accurate dose delivery]
     

  • Strong mechanical durability6,7
    [for stable use with pen injection systems]

Comprehensive service level and documentation

  • Data for efficient acceptance of delivered goods
    [certificate of conformity | certificate of sterility]
     

  • On-site customer support
    [smooth integration of RTU syringes on high-speed filling lines]
     

  • Regulatory data for standards compliance
    [physical and chemical properties compliant with pharmacopeia]
     

  • Drug master file data
    [registered with FDA, Health Canada, NMPA | easy procedure to receive LOA]

Footnotes
  1. Glass tubing with consistent inner diameter, Laser-based cutting, precise forming process, 100% in-line camera inspections of dimensional parameters

  2. 100% in-line camera inspections of dimensional (inner diameter of syringe barrel, syringe tip) and physical (closure pull-off force) parameters

  3. Silicone-influenced parameters were carefully tested (break-loose force, glide force, particle levels)

  4. ISO 11040-4 Luer cone breakage resistance compliant

  5. Compatible with safety systems

  6. 100%, in-line camera inspection for a broad range of dimensional specifications (such as shoulders, length, neck)

  7. High-quality glass tubing

Recommended Syringe Range

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  Specifications
Quality level ENABLE
Syringe type Staked needle
Syringe size (ml) 0.5 | 1 long
Closure material 4800 GS | FM27
Stopper material supplier Aptar 6422 | West PH 701 | Datwyler FM 257
Silicone amount (mg) 0.7 per syringe
Flange type Cut flange
Staked needle 27G ½“ - thin wall
Options Backstop | Safety system

 

Glass Vials

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Contributes to stable fill-finish process
Standardized packaging solutions for a fast time-to-market
Standard service level and documentation

Contributes to stable fill-finish process

  • High dimensional quality8
    [for efficient fill-finish]
     

  • Strong mechanical durability8
    [reduced risk of vial breakage during filling]
     

  • High cosmetic quality8
    [lower risk of rejects at final inspection]

Standardized packaging solutions for a fast time-to-market

  • Readily available trial samples
    [to test packaging]
     

  • D2F™ Tub&Nest configurations compatible with prevailing fill-finish lines
    [fast to run and easy integration]
     

  • Proven technology
    [D2F™ vials used widely by pharmaceutical leaders]

Standard service level and documentation

  • Data for efficient acceptance of delivered goods
    [certificate of conformity | certificate of sterility]
     

  • On-site customer support
    [smooth integration of RTU vials on high-speed filling lines]
     

  • Regulatory data for standards compliance
    [physical and chemical properties compliant with pharmacopeia]
     

  • Drug Master file data
    [registered with FDA, Health Canada, NMPA | easy procedure to receive LOA]

Footnotes

8. High-quality glass tubing, 100% in-line visual inspection of cosmetic and dimensional parameters

Recommended Vial Range

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  Specifications
(for parenteral drug products)
Quality level ENABLE
Vial size (ml) 2R to 30R
Glass color Clear
Print Silk screening
Packaging Bulk | D2F™
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  Specifications
(for nasal drug products)
Quality level ENABLE
Unit-dose™ micro-vial size (ml) 0.35 to 0.5
Glass color Clear
Print Silk screening
Packaging Bulk
Compatibility Nasal injection device

Glass Cartridges

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Designed for Precise Integration into Pen Systems
Excellent Cosmetic Quality
Extended Data Package for Fast Acceptance of Goods

Designed for Precise Integration into Pen Systems

  • Accurate dimensions15
    [enable precise integration and functionality with pen systems]
     

  • Consistent inner diameter and wall thickness of glass barrel16
    [to support accurate dose delivery]
     

  • Strong mechanical durability15,16
    [for stable use with pen injection systems]

Excellent Cosmetic Quality

  • High cosmetic quality17
    [for reduced risk of rejects due to glass defects]
     
  • Pristine appearance
    [contributes to higher acceptance by end-user]

Extended Data Package for Fast Acceptance of Goods

  • Fast acceptance of delivered goods is facilitated
    [CoA18 | CoS19 | additional certificate upon request]
     

  • Regulatory data confirms compliance with standards 
    [physical & chemical properties | compliant to pharmacopeia | level of sub-visible particles | risk analysis]
     

  • Drug Master File related data
    [for FDA, Health Canada, and NMPA | easy procedure to receive LoA20]

Footnotes

15. 100%, in-line camera inspection for a broad range of dimensional specifications (such as shoulders, length, neck)
16. High-quality glass tubing
17. 100%, in-line camera inspection for a broad range of cosmetic parameters (such as stones, knots, inclusions, scratches, particles)
18. Certificate of Analysis
19. Certificate of Sterility
20. Letter of Access/Authority

Recommended Cartridge Range

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  Specifications
Quality level ENHANCE
Cartridge size (ml) 1.8 | 3.0
Glass color Clear
Print Ceramic
Packaging Bulk

Trusted Packaging Solutions for Emergency Drug Delivery

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